Solutions and Manufacturing Expertise for Custom Magnetic Products

Foresee provides our customers with a one-stop manufacturing and engineering company for different types of manufacturing methodologies. The hard permanent magnetic materials manufactured in-house include sintered Neodymium (NdFeB), Samarium Cobalt (SmCo), AlNiCo, Ferrite, Iron Chrome Cobalt (FeCrCo) and Bonded magnets. Our soft magnetic materials include Iron Cobalt (FeCo), Iron Nickel (FeNi), Iron Silicon (FeSi), Cobalt Iron Nickel (CoFeNi), Amorphous and Nano crystalline. Our in-house MIM facilities are able to manufacture materials such as stainless steel, ceramic injection molding, low alloy steel, tool steel, special alloy and soft magnetic alloy. 

Our production lines are built for precise manufacturing standards which also features product stability to meet customer’s quality expectations, delivery schedule, and cost considerations. Years of accumulated magnetic products manufacturing expertise and up-to-date production technologies ensure our ability to meet the outcome and make the manufacturing process transparent to our customers.

Injection Molding

Injection Molding is the process of manufacturing components by injecting metal or ceramic powder into a mold, it enables high-volume production of fully dense metal parts with complex geometries. Equipped with advanced injection molding machines, Foresee is capable to achieve molding accuracy and consistency for producing most PIM parts and alloys.

Vacuum Sintering

Vacuum Sintering is used in our Neodymium and MIM processes. Sintering is a critical and closely controlled step to guarantee the consistent magnetic performances of rare earth materials. Also, the vacuum debinding and sintering process make MIM components get to required purity and density.

Tool Room

We manufacture and produce the complex molds and fixtures required for manufacturing, assembly, and MIM moulding. The in-house tool room allows for control of quality of the tooling, lowering tooling costs, and quicker turnaround times. 

Plating Line | Surface Treatment

Metal surfaces are typically coated with a uniform protective layer through various coating processes. Foresee’s plating facilities offer various coating solutions including electroplating, electroless plating, thermal spraying, vacuum plating, and chemical treatment. Our surface treatment of vulnerable metals improves the wear and corrosion resistance as well as enhancetheir appearance.

Motor Assembly Line

Automated assembly lines provide stable, accurate, high-efficiency and low-cost production. Foresee has designed, built and merged motor assembly lines with in-process quality control program to ensure 100% quality parts. Our systems have been implemented to meet any volume in requirement, and accessible to the most industrial standard of production management. 

Precise Assembly Line

Foresee designs, creates and puts different precise assembling processes into product specific production lines. This ensures repeatability, efficiency, and consistency from part-to-part in assembly line functions including gluing, magnetizing, loading, etching and packaging. We also implement quality programs and monitoring into the automated line and tooling so there is traceability, continual monitoring, and reliability of data and analysis.

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